Multi-Stage Approach Using Convolutional Triplet Network and Ensemble Model for Fault Diagnosis in Oil Plant Rotary Machines

Abstract

Ensuring the operational safety and reliability of rotary machinery systems, especially in oil plants, has become a focal point in both academic and industry arenas. Specifically, in terms of key rotary machinery components such as shafts, the diagnosis of these systems is paramount for achieving enhanced generalization capabilities in fault diagnosis, encompassing multiple sensor-derived variables with their respective fault patterns. This study introduces a multi-stage approach to generalize capabilities for fault diagnosis that considers multiple sensor-derived variables and their fault patterns. This method combines the Convolutional Triplet Network for feature extraction with an ensemble model for fault classification. Initially, vibration signals are processed to yield the most representative temporal and spatial features. Then, an ensemble approach is used to maximize both diversity and accuracy by balancing the contributions of the individual classifiers. The approach can detect three representative types of shaft faults more accurately than traditional single-stage machine learning models. Comprehensive experiments, detailed within, showcase the method’s efficacy in diagnosing rotary machine faults across diverse operational scenarios.