Maintainability Assessment during the Design Phase: Integrating MTA and UNE 151001

Abstract

The focus on maintenance actions in the early design phases has been a trend in recent years. The main sources of information during the design of the maintainability process include operator reports, maintainer experience, failure history, and manufacturer recommendations. During this process, an important aspect is related to the configuration of maintenance tasks and interventions, such as their main phases, activities, and durations. The allocation or estimation of maintainability involves identifying and/or estimating the mean time to repair (MTTR) for each component or system. The time of the maintenance tasks or the repair time are fundamental for companies, as the availability of equipment directly depends on this parameter. In this study, a new method for evaluating maintainability during the design phases is proposed. The method is based on the integration of the maintenance task analysis (MTA) principles and the UNE 151001 maintainability evaluation standard. A data structure is proposed that serves the application of the UNE151001 procedures, obtaining a data-based maintainability evaluation. As a validation procedure, an application of the proposed approach is presented using two overhead cranes. Comparisons and recommendations are made regarding the maintainability of both pieces of equipment. Finally, some managerial and engineering insights are presented.