Active Torque Control for Speed Ripple Elimination: A Mechanical Perspective

Abstract

Torque fluctuations in drivetrains are the result of dynamic excitations and can be unfavorable for the lifetime of the system. Passive ripple suppression methods exist, such as torsional dampers and flywheels, which are often bulky and not always desired. Alternatively, performant active control methods exist; however, their applicability to certain drivetrains is not covered. Therefore, this paper focuses on active control from a mechanical perspective, more specifically, drivetrain dynamics impacting active control effectiveness. A quasi-resonant controller is implemented as an active control method, and its performance and robustness are proven both in simulation on a 3-DOF mechanical model and experimentally at different excitation frequencies. The tests show that active control effectiveness is highly drivetrain-dependent. In particular, the propagation of the torque oscillation is influenced by the elastic filtering properties of the drivetrain, and the speed ripple depends on the inertial attenuation of the drivetrain. High-stiffness, low-inertia drivetrains benefit best from active control for ripple suppression because the inertial attenuation is limited, while high-stiffness elements increase the mechanical bandwidth before dynamic decoupling happens between the inertias of interest. Active control serves as a viable alternative for speed ripple reduction when drivetrain compactness is key, instead of the current passive solutions.