Simultaneous Fault Diagnostics for Three-Shaft Industrial Gas Turbine

Author:

Salilew Waleligne Molla1,Gilani Syed Ihtsham1,Lemma Tamiru Alemu1,Fentaye Amare Desalegn2,Kyprianidis Konstantinos G.2ORCID

Affiliation:

1. Mechanical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar 32610, Malaysia

2. School of Business, Society and Engineering, Mälardalen University, SE-72123 Västerås, Sweden

Abstract

The study focused on the development of -gas turbine full- and part-load operation diagnostics. The gas turbine performance model was developed using commercial software and validated using the engine manufacturer data. Upon the validation, fouling, erosion, and variable inlet guide vane drift were simulated to generate faulty data for the diagnostics development. Because the data from the model was noise-free, sensor noise was added to each of the diagnostic set parameters to reflect the actual scenario of the field operation. The data was normalized. In total, 13 single, and 61 double, classes, including 1 clean class, were prepared and used as input. The number of observations for single faults diagnostics were 1092, which was 84 for each class, and 20,496 for double faults diagnostics, which was 336 for each class. Twenty-eight machine learning techniques were investigated to select the one which outperformed the others, and further investigations were conducted with it. The diagnostics results show that the neural network group exhibited better diagnostic accuracy at both full- and part-load operations. The test results and its comparison with literature results demonstrated that the proposed method has a satisfactory and reliable accuracy in diagnosing the considered fault scenarios. The results are discussed, following the plots.

Funder

Universiti Teknologi PETRONAS

Cost Center

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Industrial and Manufacturing Engineering,Control and Optimization,Mechanical Engineering,Computer Science (miscellaneous),Control and Systems Engineering

Reference94 articles.

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3. Meher-Homji, C.B., Matthews, T., Pelagotti, A., and Weyermann, H.P. (2007, January 2). Gas Turbines And Turbocompressors For LNG Service. Proceedings of the 36th Turbomachinery Symposium, College Station, TX, USA.

4. Marinai, L., Singh, R., Curnock, B., and Probert, D. (2003, January 2–7). Detection and prediction of the performance deterioration of a turbofan engine. Proceedings of the International Gas Turbine Congress, Tokyo, Japan.

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