Enhancing Yarn Quality Wavelength Spectrogram Analysis: A Semi-Supervised Anomaly Detection Approach with Convolutional Autoencoder

Abstract

Abnormal detection plays a pivotal role in the routine maintenance of industrial equipment. Malfunctions or breakdowns in the drafting components of spinning equipment can lead to yarn defects, thereby compromising the overall quality of the production line. Fault diagnosis of spinning equipment entails the examination of component defects through Wavelet Spectrogram Analysis (WSA). Conventional detection techniques heavily rely on manual experience and lack generality. To address this limitation, this current study leverages machine learning technology to formulate a semi-supervised anomaly detection approach employing a convolutional autoencoder. This method trains deep neural networks with normal data and employs the reconstruction mode of a convolutional autoencoder in conjunction with Kernel Density Estimation (KDE) to determine the optimal threshold for anomaly detection. This facilitates the differentiation between normal and abnormal operational modes without the necessity for extensive labeled fault data. Experimental results from two sets of industrial data validate the robustness of the proposed methodology. In comparison to conventional Autoencoder and prevalent machine learning techniques, the proposed approach demonstrates superior performance across evaluation metrics such as Accuracy, Recall, Area Under the Curve (AUC), and F1-score, thereby affirming the feasibility of the suggested model.