Cold Sintering Process of Zinc Oxide Ceramics: Powder Preparation and Sintering Conditions Effects on Final Microstructure

Abstract

Although the activating effect of an acetate medium in the cold sintering process of zinc oxide ceramics is well known, some problems need to be solved on the effect of process conditions and the initial powder’s preparation methods on the ceramic’s density and microstructure. This article describes an effect of the zinc acetate introduction method, its concentration in zinc oxide powder as well as that of the die sealing configuration on the density and microstructure of zinc oxide ceramics obtained by the cold sintering process at 244 °C. The activating additive of zinc acetate was applied in two ways: (1) impregnation in aqueous solution and (2) impregnation with subsequent treatment in water vapor. Zinc oxide powders and ceramics were analyzed using SEM, TGA/DSC/MS and XRD to reveal the effect of powder pre-treatment and sintering conditions on the material microstructure. Cold sintered ZnO ceramics samples with a relative density up to 0.99 and with average grain sizes from 0.28 to 1.71 μm were obtained. The die sealing by two Teflon sealing rings appeared to be the most effective.