Powder Extrusion Printing and Sintering Densification Behaviors of Ultrafine 98W-1Ni-1Fe Alloy Powder

Abstract

Powder extrusion printing (PEP) is an attractive fabrication technique for the automated mass production of engineering components with complicated shape and high-dimensional accuracy. This paper is concerned with PEP and sintering densification of ultrafine 98W-1Ni-1Fe powder. Three kinds of binder systems were designed. The influence of binder composition on the rheological behavior of the PEP feedstocks has been investigated. Results showed that all the feedstocks present pseudoplastic flow behavior. Compared with the FS-55 and FS-70 feedstocks, the FS-65 feedstock is more suitable for the PEP of ultrafine 98W-1Ni-1Fe powder due to its better comprehensive rheology and more homogeneous microstructure. The PEPed ultrafine 98W-1Ni-1Fe can be sintered to near full density at 1420 °C, which is much lower than traditional micro-scaled powder. The sintered 98W-1Ni-1Fe shows good mechanical performance due to its fine and uniform microstructure, its tensile strength can reach ~800 MPa, and its grain size is about 15 μm.