A New 7 kW Air-Core Transformer at 1.5 MHz for Embedded Isolated DC/DC Application

Author:

Rigot Valentin,Phulpin TanguyORCID,Sakly Jihen,Sadarnac Daniel

Abstract

This paper presents the study of air-core transformers for electric vehicles, developing them for medium-power (tens of kWs) converter applications specifically used at a high frequency. Air-core transformers have the advantage of lacking magnetic saturation and iron losses, making them suitable for high-frequency applications. We designed and manufactured a transformer for a determined frequency and inductance value. The design of this passive component aims to both keep the magnetic field inside the transformer and manage the thermal energy efficiently. The electrical, magnetic, and thermal properties are simulated and then verified by experiments with a specific test bench. The transformer reaches high performances for a higher frequency than usual for an equivalent power transfer in automotive applications.

Publisher

MDPI AG

Subject

Energy (miscellaneous),Energy Engineering and Power Technology,Renewable Energy, Sustainability and the Environment,Electrical and Electronic Engineering,Control and Optimization,Engineering (miscellaneous),Building and Construction

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1. Influence of selected factors on the parameters of a compact thermal model of an air transformer;2023 IEEE 17th International Conference on Compatibility, Power Electronics and Power Engineering (CPE-POWERENG);2023-06-14

2. Reducing Circling Currents in a VHF Class Φ2 Inverter Based on a Fully Analytical Loss Model;Energies;2022-11-16

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