Stress Corrosion Cracking of Steam Turbine Steel: The Influence of Organic Acid Characteristics

Abstract

This work evaluates the impact of different organic acids on the corrosion sensitivity and stress-corrosion cracking (SCC) of NiCrMoV steam turbine steel. For all organic acids, potentiodynamic measurements shows linear relationships between corrosion rate and hydrogen proton concentration between pH 2.4 and 3.9. For solutions with the same pH, i.e., similar conductivity, the corrosion rate differs depending on the type of organic acid. The anodic dissolution in formic acid is the highest, followed by acetic, propanoic and nonanoic acid. The acid dissociation reaction is identified as the rate determining step in the corrosion process. Nonanoic acid, alternatively, clearly acts as a corrosion inhibitor. In situ four-point constant-extension tests in formic acid, acetic acid and nonanoic acid, at a pH value of 3.4 were performed to evaluate their impact on the SSC sensitivity. The general degradation followed the trend of the corrosion rate, although the synergetic effect of corrosion and stress resulted in a higher degradation depth. Though nonanoic acid induced little visible corrosion, still stress-corrosion cracks were still detected. It was shown that solutions of different organic acids with the same pH do not have the same influence on stress-induced degradation.