Optimization and Experimental Study of the Subsea Retractable Connector Rubber Packer Based on Mooney-Rivlin Constitutive Model

Abstract

The sealing performance of the rubber packer is of vital importance for the subsea retractable connector, and the cross-sectional shape of the rubber packer is one of the most important factors affecting it. The compression distance of the rubber packer is increased by 19.54% utilizing the established two-dimensional numerical model. In addition, a new parameter called the anti-shoulder extrusion variable was defined in this paper. Shoulder extrusion will not occur when using this variable as a constraint during simulation. In general, the upper end and the lower end of a rubber packer are subject to different constraints, and the structural parameters of the rubber packer affect each other in terms of sealing performance. Therefore, the importance and originality of this study are exploring the optimization of the thickness and chamfer angles of the upper and lower ends of the rubber packer by use of a combination of the response surface optimization method and the multi-objective genetic algorithm, taking the thickness and chamfer angles of the upper and lower ends as design variables, and the stress on the inner side of the casing wall and the axial force of the compressed rubber packer as optimization objectives. Besides that, the anti-shoulder extrusion variables are also introduced as constraints to prevent shoulder extrusion. Ultimately, the cross-sectional shape of the rubber packer with a smaller-thickness and larger-angle upper end, and a larger-thickness and smaller-angle lower end can be obtained. The result to emerge from the test in this paper is that the pipe pressure that can be sealed by the optimized rubber packer structure is 25.61% higher than that before optimization. The anti-shoulder extrusion variable and the asymmetric cross-sectional shape of the rubber packer proposed in this paper shed new light on the finite element simulation of rubber and the research on similar seals.