A Review of Particle Shape Effects on Material Properties for Various Engineering Applications: From Macro to Nanoscale

Abstract

It is well known that most particle technology studies attempting to predict secondary properties based on primary properties such as size and shape begin with particle characterization, which means the process of determining the primary properties of particles in a wide spectrum from macro to nanoscale. It is a fact that the actual shape of engineering particles used in many industrial applications or processes is neglected, as they are assumed to be “homogeneous spheres” with easily understood behavior in any application or process. In addition, it is vital to control the granular materials used in various industries or to prepare them in desired shapes, to develop better processes or final products, and to make the processes practical and economical. Therefore, this review not only covers basic shape definitions, shape characterization methods, and the effect of particle shape on industrial material properties, but also provides insight into the development of the most suitably shaped materials for specific applications or processes (from nanomaterials used in pharmaceuticals to proppant particles used in hydrocarbon production) by understanding the behavior of particles.