Pressure and Liquid Distribution under the Blade of a Basket Extruder of Continuous Wet Granulation of Model Material

Abstract

This study explores the influence of blade design on the low-pressure extrusion process, which is relevant to techniques like spheronization. We investigate how blade geometry affects the extruded paste and final product properties. A model paste was extruded through a basket extruder with varying blade lengths to create distinct wedge gaps (20°, 26° and 32° contact angles). The theoretical analysis explored paste behavior within the gap and extrudate. A model material enabled objective comparison across blade shapes. Our findings reveal a significant impact of blade design on the pressure profile, directly influencing liquid distribution in the paste and extrudate. It also affects the required torque relative to extruder output. The findings of this study hold significant implications for continuous granulation, a technique employed in the pharmaceutical industry for producing granules with uniform size and properties. Understanding the influence of blade geometry on the extrusion process can lead to the development of optimized blade designs that enhance granulation efficiency, improve product quality, and reduce energy consumption. By tailoring blade geometry, manufacturers can achieve more consistent granule characteristics, minimize process variability, and ultimately produce pharmaceuticals with enhanced efficacy.