Experimental Study on Pressure Oscillations of Direct-Contact Condensation between Saturated Steam and Droplets at Sub-Atmospheric Pressure

Abstract

In this paper, under the background of low-temperature steam waste heat recovery technology, the pressure oscillation characteristics of direct-contact condensation between continuously falling droplets and saturated steam at sub-atmosphere pressure were studied. An experimental device of pressure oscillation based on an acceleration oscillation sensor was established to investigate the influence of vapor pressure and fluid velocity on the oscillation characteristics of direct-contact condensation. The results showed that as the absolute pressure increases, the peak value of oscillation decreases gradually and the time-domain periodic waveform becomes fluctuating. When the liquid flow rate is low, the condensation oscillation shows a single-peak waveform and the dominant frequency moves towards a higher frequency. When the liquid velocity increases gradually, the RMS (root mean square) of pressure oscillation remains unchanged at first and then decreases obviously. The dominant frequency of oscillation decreases from 23.68 Hz to 7.16 Hz continuously, and the amplitude of oscillation decreases in a parabolic pattern. The auto power spectrum showed that the frequencies with higher energy become unconcentrated and show fluctuation characteristics. The amplitude of the dominant frequency is about 0.0004 (m/s2)2, while that of the other peak frequencies is about 0.00010–0.00015 (m/s2)2. In practical applications, excessive flow velocity and reduced vacuum degree should be avoided to prevent low-frequency vibration, which may lead to fatigue damage or even failure of the equipment due to resonance. In addition, the direct-contact condensation state can be inferred from the vibration signal to reduce environmental noise.