Affiliation:
1. Division of Engineering Management and Decision Sciences, College of Science and Engineering, Hamad Bin Khalifa University, Qatar Foundation, Doha P.O. Box 34110, Qatar
2. Production Planning and Scheduling, Um Said Refinery, Qatar Energy, Doha P.O. Box 3212, Qatar
3. Blend-Shops Company, Qatar Science and Technological Park, Qatar Foundation, Doha P.O. Box 34110, Qatar
Abstract
A major operation in petroleum refinery plants, blend scheduling management of stocks and their mixtures, known as blend-shops, is aimed at feeding process units (such as distillation columns and catalytic cracking reactors) and production of finished fuels (such as gasoline and diesel). Crude-oil, atmospheric residuum, gasoline, diesel, or any other stream blending and scheduling (or blend scheduling) optimization yields a non-convex mixed-integer nonlinear programming (MINLP) problem to be solved in ad hoc propositions based on decomposition strategies. Alternatively, to avoid such a complex solution, trial-and-error procedures in simulation-based approaches are commonplace. This article discusses solutions for blend scheduling (BS) in petroleum refineries, highlighting optimization against simulation, continuous (simultaneous) and batch (sequential) mixtures, continuous- and discrete-time formulations, and large-scale and complex-scope BS cases. In the latter, ordinary least squares regression (OLSR) using supervised machine learning can be utilized to pre-model blending of streams as linear and nonlinear constraints used in hierarchically decomposed blend scheduling solutions. Approaches that facilitate automated decision-making in handling blend scheduling in petroleum refineries must consider the domains of quantity, logic, and quality variables and constraints, in which the details and challenges for industrial-like blend-shops, from the bulk feed preparation for the petroleum processing until the production of finished fuels, are revealed.
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