Measurement and Analysis of Vibration Levels for Truck Transport Environment in Korea

Abstract

The first step in the appropriate packaging design of food, agricultural and industrial products is to conduct an accurate simulation of the vehicle transport environment, in which a power spectral density (PSD) profile is applied. Although several researchers have mentioned the limitations of PSD-based simulation, it is still widely used because accelerated test conditions can be easily generated from the PSD acquired from a particular transport section. In this study, three representative trucks and transport test routes of domestic freight transport were selected to develop a simulation protocol for a truck transport environment in Korea. These studies are needed to compare domestic transport vibration levels with those presented by the International Standards (ASTM: West Conshohocken, USA, ISTA: Chicago, USA) and to simulate damage to packaged products by domestic transport environments. The composite PSD profile for the truck transport environment was established by dividing it into high-and low-level composite PSD profiles representing the top 30% and lower 70%, respectively, of the measured vibration events based on the root-mean-square acceleration (rms G) of the measured vibration events. Also, the effects of these variables on the truck vibration level were analyzed by extracting data corresponding to the truck’s pre-planned travel speed and road conditions in the vibration records measured on the test route. Moreover, kurtosis, skewness, and normal quantile-quantity (Q-Q) analyses were conducted to understand the statistical characteristics of Korea’s truck transport environment. Statistical analysis showed that the measured vibration events had a heavy-tailed distribution and skewed to the right, causing dissymmetry. The overall rms G of the developed high-level and low-level composite PSD profiles in the range from 1 to 250 Hz were 0.47 and 0.32 for leaf-spring trucks and 0.30 and 0.14 for air-ride trucks, respectively.