Design and Experiment of a Film-Drilling Potato Seeder with Eccentric Coupling

Abstract

The new technique of filming in autumn and planting directly through the plastic film in spring is an effective method for water-saving and drought-resistant commercial potato production. However, there are currently no supporting film-drilling seeders available. To address this, a new potato seeder machine has been specifically designed for planting potatoes in the dryland, hilly, and mountainous areas of northwest China. This machine can perform top mulching and hole planting in both the autumn and spring seasons. This innovative potato seeder accomplishes several tasks simultaneously: seeding, inoculation (if desired), hole punching through the mulch film, seed placement, and soil covering. The machine features an optimized spoon-chain seeder with an eccentric coupling mechanism that ensures the hole-punching device stays perpendicular to the ground throughout planting, minimizing damage to the mulch film. Additionally, a dedicated seeding valve opening and closing mechanism was designed to extend the opening time of the hole-forming device’s movable mouth beyond the potato’s falling time, guaranteeing successful seed placement. Furthermore, a soil-covering device specifically designed for use with mulch film ensures proper soil retention after seeding. Through computer-aided design (RecurDyn V9R5 software) analysis, the hole-punching device’s penetrating angle was optimized to minimize the tearing of the mulch film during entry into and exit from the soil. Rigorous field testing demonstrated the machine’s effectiveness. The seeder achieved a 92% success rate for proper planting depth, an 88% success rate for accurate seed potato spacing, a 98% success rate for avoiding overplanting, and a 99% success rate for eliminating missed planting spots. These field test results meet or exceed national and industry standards, validating the machine’s design goals. In essence, this innovative potato seeder, with its eccentric coupling mechanism, offers a one-pass solution for potato seeding, inoculation (optional), planting, and soil covering, significantly improving efficiency.