Dynamic Analysis and Parameter Optimization of the Cutting System for Castor Harvester Picking Devices

Abstract

Our study aimed to identify a design which would reduce cutting resistance during the harvesting of castor. This paper presents a theoretical study of the wave-type disc cutter, which plays an important role in castor harvesting. Based on the SPH–FEM coupling algorithm, a combined orthogonal rotation experiment was performed to study the effects of disc cutter thickness, edge angle, disc cutter rotation speed, and feeding speed on the maximum cutting force. The response surface method was used to achieve an optimal combination of all the test factors. Mathematical modeling of the maximum cutting force and influencing factors was utilized to obtain the optimal parameters for a cutting system consisting of wave-type disc cutters. The optimal results were obtained with a computer-simulated disc cutter rotation speed of 844.2–942.1 r/min, a feeding speed of 0.89–1.01 m/s, a disc cutter thickness of 2.71–3.15 mm, and an edge angle of 29.2–33.9°. Under these conditions, the maximum cutting force was less than 50 N. Finally, the experimental data and numerical computer simulation results were compared using cutting performance test verification. The analysis found that the test results and simulation results were largely consistent. Therefore, the simulation model was judged to be effective and reasonable.