Using the Radial Shear Rolling Method for Fast and Deep Processing Technology of a Steel Ingot Cast Structure

Author:

Arbuz Alexandr1,Kawalek Anna2ORCID,Panichkin Alexandr3,Ozhmegov Kirill2ORCID,Popov Fedor4ORCID,Lutchenko Nikita1

Affiliation:

1. Core Facilities—Office the Provost, AEO Nazarbayev University, 53 Kabanbay Batyr Avenue, Astana 010000, Kazakhstan

2. Department of Production Management, Faculty of Engineering Production and Materials Technology, Częstochowa University of Technology, ul. J.H. Dąbrowskiego 69, 42-201 Częstochowa, Poland

3. Institute of Metallurgy and Ore Benefication JSC, Satbayev University, 29/133 Shevchenko Street, Almaty 050010, Kazakhstan

4. Department of Metallurgy, Faculty of Metallurgy and Mechanical Engineering, Karaganda Industrial University, 30 Republic Avenue, Temirtau 101400, Kazakhstan

Abstract

In advancing special materials, seamless integration into existing production chains is paramount. Beyond creating improved alloy compositions, precision in processing methods is crucial to preserve desired properties without drawbacks. The synergy between alloy formulation and processing techniques is pivotal for maximizing the benefits of innovative materials. By focusing on advanced deep processing technology for small ingots of modified 12% Cr stainless steel, this paper delves into the transformation of cast ingot steel structures using radial shear rolling (RSR) processing. Through a series of nine passes, rolling ingots from a 32 mm to a 13 mm diameter with a total elongation factor of 6.02, a notable shift occurred. This single-operation process effectuated a substantial change in sample structure, transitioning from a coarse-grained cast structure (0.5–1.5 mm) to an equiaxed fine-grained structure with peripheral grain sizes of 1–4 μm and an elongated rolling texture in the axial part of the bar. The complete transformation of the initial cast dendritic structure validates the implementation of the RSR method for the deep processing of ingots.

Funder

Science Committee of the Ministry of Education and Science of the Republic of Kazakhstan

Publisher

MDPI AG

Subject

General Materials Science

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