Enhanced Fault Detection in Bearings Using Machine Learning and Raw Accelerometer Data: A Case Study Using the Case Western Reserve University Dataset

Abstract

This study introduces a novel approach for fault classification in bearing components utilizing raw accelerometer data. By employing various neural network models, including deep learning architectures, we bypass the traditional preprocessing and feature-extraction stages, streamlining the classification process. Utilizing the Case Western Reserve University (CWRU) bearing dataset, our methodology demonstrates remarkable accuracy, particularly in deep learning networks such as the three variant convolutional neural networks (CNNs), achieving above 98% accuracy across various loading levels, establishing a new benchmark in fault-detection efficiency. Notably, data exploration through principal component analysis (PCA) and t-distributed stochastic neighbor embedding (t-SNE) provided valuable insights into feature relationships and patterns, aiding in effective fault detection. This research not only proves the efficacy of neural network classifiers in handling raw data but also opens avenues for more straightforward yet effective diagnostic methods in machinery health monitoring. These findings suggest significant potential for real-world applications, offering a faster yet reliable alternative to conventional fault-classification techniques.