A New Method for Constructing the Protection and Seepage Control Layer for CSGR Dam and Its Application

Abstract

Effective seepage control is crucial for maintaining the structural integrity of Cemented Sand, Gravel and Rock (CSGR) dams. Traditional methods using conventional concrete (CVC) or grout-enriched roller-compacted concrete (GERCC) are costly and disruptive. This paper presents a novel technique for constructing the protection and seepage control layer in Cemented Sand, Gravel and Rock (CSGR) dams. The method involves grouting and vibrating the loosened Cemented Sand, Gravel and Rock (CSGR) material to create vibrated grout-enriched Cemented Sand, Gravel and Rock, which performs similarly to concrete. A new surface water stop structure has also been developed for the structural joints. Laboratory tests revealed that Cemented Sand, Gravel and Rock (CSGR) with a vibrating–compacted (VC) value of 2–6 s and a compressive strength of 4 MPa meets design requirements for medium and low dams when the slurry addition rate is 8–12%. The T-shaped surface water stop demonstrated a bonding strength of over 1.8 MPa, withstanding a water pressure of 1.6 MPa. This method, integrated with dam body construction, reduces material costs by about 50% and eliminates construction interference. Specialized equipment for this technique has been developed, with a capacity of 12 m2/h. Implemented in the Minjiang Navigation and Hydropower Qianwei Project and Shaping I Hydropower Station, it has shown significant economic, environmental and safety benefits, promoting sustainable dam construction.