Influence of the Reinforcement Structure on the Thermal Conductivity and Surface Resistivity of Vinyl Ester Composites Used on Explosion-Proof Enclosures of Electrical Equipment

Abstract

The study aimed to evaluate the influence of structure (type and material) on thermal properties (thermal conductivity, diffusivity) and surface resistance of composites used for explosion-proof enclosures of electrical devices. The matrix was a graphite-modified flame retard vinyl ester resin. As part of the work, 4 structures of composites reinforced with glass fabric, glass mat, and carbon fabric were tested. The composites were prepared by hand lamination with a vacuum. A methodology for indirectly determining the thermal conductivity coefficient was developed, taking into account the geometry of the explosion-proof enclosures. Thermal diffusivity, surface resistivity, flexural, and inter-layer shear strength were tested. The specific strength of the composites was determined. The highest properties were shown by the composite with carbon reinforcement, but for economic reasons, the enclosure was made with glass fabric. In the final stage, the model of the composite explosion-proof enclosure was designed and manufactured, followed by quality verification using pressure tests. The presented results are the next stage of work, the aim of which is to design and manufacture explosion-proof enclosures for electrical devices made of polymer composites. Based on the obtained results and economic factors, a composite with an S1 structure was selected for the preparation of the enclosure. It was found that the combination of graphite-modified vinyl ester resin and triaxal 550 g/m2 glass fabric allows for high internal pressure resistance. (8 bar). The proposed solution will allow for reducing the weight of explosion-proof enclosures while meeting the assumed operational requirements.