Application of Stacking Ensemble Learning in Predicting Copper’s Flotation Concentrate Grade

Abstract

Addressing issues such as a low operational condition recognition efficiency, strong subjectivity, and significant fluctuations in Outotec X fluorescence analysis data in copper flotation production, a copper concentrate grade classification model is constructed based on image processing technology and the Stacking ensemble learning algorithm. Firstly, a feature extraction model for copper concentration flotation foam images is established, extracting color, texture, and size statistical features to build a feature dataset. Secondly, to avoid redundancy in the feature data, which could reduce model accuracy, a combined correlation feature selection is employed for dimensionality reduction, with the filtered feature subset being used as the model input. Finally, to fully leverage the strengths of each model, a Stacking ensemble learning copper concentrate grade classification model is constructed with support vector machine (SVM), random forest (RF), and adaptive boosting (AdaBoost) as base models and logistic regression (LR) as the meta-model. The experimental results show that this ensemble model achieves good recognition for different grade categories, with a precision, recall, and F1 score of 90.01%, 89.85%, and 89.93%, respectively. The accuracy of this Stacking ensemble model, with a 7% improvement over Outotec X fluorescence analysis, demonstrates a potential to meet the daily production needs of beneficiation plants.