Improving the Weak Gel Structure of an Oil-Based Drilling Fluid by Using a Polyamide Wax

Abstract

Oil-based drilling fluids (OBDFs) are widely used, but there are common problems associated with them, such as low yield point and poor cutting–carrying and hole cleaning ability. In this paper, a polyamide wax (TQ-1) was synthesized from dimeric acid and 1,6-hexanediamine to improve the weak gel structure of OBDFs. The TQ-1 was characterized by Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). Then the effect of the TQ-1 on the stability of the water-in-oil emulsion was studied by sedimentation observation, stability analysis, an electrical stability test, and particle size measurement. The effect of the TQ-1 on the rheological properties of the water-in-oil emulsion was analyzed by viscosity vs. shear rate test and the three-interval thixotropic test. Finally, the performance of the TQ-1 in OBDFs was comprehensively evaluated. The experimental results showed that the initial thermal decomposition temperature of the TQ-1 was 195 °C, indicating that the TQ-1 had good thermal stability. After adding the TQ-1, the emulsion became more stable since the emulsion stability index (TSI) value decreased when the emulsions were placed for a period of time and the demulsification voltage was increased. The TQ-1 could form a weak gel structure in the water-in-oil emulsions, which made the emulsions show excellent shear thinning and thixotropy. TQ-1 can improve the demulsification voltage of OBDFs, greatly improve the yield point and gel strength, and largely reduce the sedimentation factor (SF). In addition, TQ-1 has good compatibility with OBDFs, and in our study the high-temperature and high-pressure (HTHP) filtration decreased slightly after adding the TQ-1. According to theoretical analysis, the mechanism of TQ-1 of improving the weak gel structure of OBDFs is that the polar amide group can form a spatial network structure in nonpolar solvents through hydrogen bonding.