Feasibility of High-Density and Non-Segregable Niobium Ore Tailings

Abstract

Tailings disposal in the form of diluted slurries has a tendency for particle size segregation, where coarse particles settle near the discharge point, and finer particles are carried by the water flux to more distant regions. This causes a loss of reservoir capacity due to voids between the coarser particles and increased water content in the deposit. This work aimed to evaluate the feasibility of reaching non-segregable high-density slurries with fine tailings from the niobium oreflotation process and measure its disposal parameters. The innovation is to achieve increased solids percentage in the settled deposit and to avoid particle size segregation along the slurry path with niobium tailings. The study involved physical, chemical, and mineralogical characterization and semi-pilot thickening tests to produce enough volume of underflow with different bed heights and solids flux rates. Slump, rheology, and flume tests were performed to evaluate underflow disposal characteristics. The results indicated that the thickener bed height did not significantly influence the underflow solids content, yield stress, or slump. The solids flux rate, on the other side, had a greater influence—the higher it was, the lower the solids content, yield stress, and disposal angle, along with a higher slump. In flume tests, a high density of non-segregable tailings slurry was achieved with 1.96 t/m3, corresponding to an underflow with 66.8% solids, 43.9 Pa of yield stress with 0.5 (t/h)/m2, and 0.5 m of bed height.