Investigation on the Mineral Catalytic Graphitization of Anthracite during Series High Temperature Treatment

Abstract

Graphite can be artificially converted from anthracites under high temperatures; however, the exact mechanism through which inorganic minerals contribute to the graphitization process is still unknown. In light of this, several selected minerals in different amounts were added to demineralized anthracite coal. The anthracite–mineral mixtures were subjected to artificial graphitization experiments under temperatures ranging from 1700 to 2900 °C in the laboratory. The obtained series of coal-based graphites with various levels of graphitization were characterized by X-ray diffraction (XRD), and the derived structural parameters, such as d002 and FWHM (002), La, and Lc were used to compare the carbon structural evolution during the high temperature treatment and mineral catalytic graphitization. Moreover, the amorphous carbon of anthracite is eventually transformed into the highly ordered crystalline carbon of coal-based graphite. The five added minerals show interesting structural variation during the graphitization process, in which pyrite is decomposed into iron (Fe), illite, quartz, and kaolinite, which can react with disordered carbon in organic matter to form moissanite (SiC), while dolomite seems to react with sulfur to form oldhamite (CaS). At temperatures less than 2300 °C, the minerals could significantly enhance the catalytic effect. There is a clear difference in the catalytic effect of different minerals on graphitization. Kaolinite exhibits the strongest catalytic effect. The minerals dolomite, illite, and quartz only show a certain degree of catalysis. Pyrite, however, only has a limited effect on improving the degree of graphitization at a temperature of 1700 °C. However, once the temperature exceeds 2300 °C, the dominant factor controlling the graphitization of anthracite appears to be the temperature. According to the growth pattern at microcrystalline sizes (La and Lc), the minerals’ catalytic effects can be classified into three groups. The first group includes minerals that preferentially promote La growth, such as pyrite, illite, and quartz. The second group includes minerals that preferentially promote Lc growth, such as dolomite. Finally, kaolinite is in a separate group that promotes microcrystal growth in both the lateral and vertical directions simultaneously. The mechanisms of the minerals’ catalytic graphitization are discussed in this paper. The promotion role of minerals in the artificial graphitization process may help to optimize the graphitization process and reduce the process cost in the future.