Honeycomb Column Thin-Walled Structure Design and Mechanical Properties of Ti Alloy Fabricated through Selective Laser Melting

Author:

Zhang Shenghua1ORCID,Shi Jingshuai2,Liu Bin1,Li Zhonghua2

Affiliation:

1. School of Materials Science and Engineering, North University of China, Taiyuan 030051, China

2. School of Mechanical Engineering, North University of China, Taiyuan 030051, China

Abstract

A honeycomb column thin-walled structure (HCTS) was designed and the relative density was calculated for numerical simulation. The HCTS samples were fabricated via selective laser melting (SLM). The numerical simulation and a three-point bending test were conducted to evaluate the mechanical properties of the HCTS made of Ti6Al4V. The findings of the numerical simulation demonstrated that the HCTS had a stronger resistance to deformation and a maximum loading force 30% higher than the equivalent solid thin-walled structure (ESTS). The mechanical performance of the HCTS as determined by the three-point bending test was mostly comparable with the numerical simulation. The maximum loading force of the experimental HCTS050-E thin-walled structure was 1200 N higher than that of HCTS050-S. The numerical simulation can provide theoretical guidance for the SLM processing of HCTSs.

Funder

Fundamental Research Program of Shanxi Province

Research Project Supported by Shanxi Scholarship Council of China

National Natural Science Foundation of China

State Key Laboratory of Mechanical Transmission of Chongqing University

China Postdoctoral Science Foundation

High-level Talent Fund of North University of China

Publisher

MDPI AG

Subject

General Materials Science

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