Simulation Study: Data-Driven Material Decomposition in Industrial X-ray Computed Tomography

Abstract

Material-resolving computed tomography is a powerful and well-proven tool for various clinical applications. For industrial scan setups and materials, several problems, such as K-edge absence and beam hardening, prevent the direct transfer of these methods. This work applies dual-energy computed tomography methods for material decomposition to simulated phantoms composed of industry-relevant materials such as magnesium, aluminium and iron, as well as some commonly used alloys like Al–Si and Ti64. Challenges and limitations for multi-material decomposition are discussed in the context of X-ray absorption physics, which provides spectral information that can be ambiguous. A deep learning model, derived from a clinical use case and based on the popular U-Net, was utilised in this study. For various reasons outlined below, the training dataset was simulated, whereby phantom shapes and material properties were sampled arbitrarily. The detector signal is computed by a forward projector followed by Beer–Lambert law integration. Our trained model could predict two-material systems with different elements, achieving a relative error of approximately 1% through simulated data. For the discrimination of the element titanium and its alloy Ti64, which were also simulated, the relative error increased to 5% due to their similar X-ray absorption coefficients. To access authentic CT data, the model underwent testing using a 10c euro coin composed of an alloy known as Nordic gold. The model detected copper as the main constituent correctly, but the relative fraction, which should be 89%, was predicted to be ≈70%.