Evolution Characteristics of Separated Vortices and Near-Wall Flow in a Centrifugal Impeller in an Off-Designed Condition

Abstract

Flow separation is undesirable and lowers the efficiency of centrifugal impellers. In this study, the evolution characteristics of separated vortices in a centrifugal impeller are studied under the off-designed flow rate condition. Unsteady Reynolds-Averaged Navier–Stokes (URANS) with standard k-ε turbulent model is applied to simulate the alternating stall in the six-blade centrifugal impeller. We present and analyze the distributions of pressure gradient (either adverse or favorable) and skin friction coefficients on both sides of the blade for the stalled and unstalled passages to study the relationship between pressure gradient and separation of boundary layer flow. The evolution of skin friction coefficient is also presented at various axial cross sections. Numerical results reveal that, for the stalled passage, the increase in adverse pressure gradient on the pressure surface near the middle of the blade (S/S0 = 0.4) is much larger than that of the suction surface during a vortex formation cycle. The skin friction coefficient on the pressure surface also increases in magnitude sharply and the variation shows a peak-valley trend, while the coefficient on the suction surface increases slowly. Comparing the distribution of skin friction coefficient on the pressure surface of the same blade at different axial cross sections, it is found that the skin friction coefficient notably increases at S/S0 = 0.6 on the middle axial cross section (Z/b2 = 0.5). For the unstalled passage, both the pressure and suction surfaces produce favorable pressure gradients. The skin friction coefficient on the pressure surface shows an increasing trend around S/S0 = 0.5, and a large vortex can be seen at the exit of the impeller. The variation of skin friction coefficient on the suction surface is relatively mild; thus, the flow is relatively stable. It is clarified that the effect of adverse pressure gradient and wall shear stress jointly cause separation of the boundary layer; thus, the separated vortices are generated in the rotating impeller and deteriorate the performance of the impeller.