Influence of Ice Accumulation on the Structural Dynamic Behaviour of Composite Rotors

Abstract

The implementation of wind turbines as a source of sustainable, renewable energy is increasing. Although the prospects of renewable energy development are promising, ice accumulation on turbine blades still stands as a major operational issue. Excessive ice mass on turbine blades can lead to damage or total failure of the blades but also to the nacelle gearbox and to the generator. Therefore, a detailed understanding of the ice accumulation on the composite blades and the effect on their modal properties can be beneficial and give an insight before catastrophic failure occurs. On the one hand, it can be understood how ice accumulation affects the profile of the composite surface to consequently identify the relationships between ice accumulation and mass, stiffness, as well as damping distribution. On the other hand, by mapping these relationships, the first step is performed towards solving the inverse problem, which is to identify critical ice accumulation at an early stage based on modal properties. In this way, ice detection and identification can provide significant savings in time and costs. To investigate the basic relationships between ice accumulation and structural dynamic behaviour, an experimental rotor test rig is developed, combining an electromotor with a climate chamber. The test rig simulates various environmental conditions under different rotational speeds and ice distributions. The first experimental tests are performed on a glass-fibre reinforced epoxy rotor, and several measurements are conducted deploying different kinds of icing and temperature conditions. Various sensors are applied to characterise the vibration response as well as mass, type, and spatial distribution of the ice. The results are evaluated with regard to identifying unknown relations between ice accumulation and the structural dynamic behaviour of composite rotors.