Monitoring Corrosion Processes via Visible Fiber-Optic Evanescent Wave Sensor

Abstract

Ferrous objects, especially those that are additionally exposed to harsh environments, e.g., high humidity, have the common problem of suffering aggressive corrosion processes. Without a precaution, this leads in many cases to a limited functionality followed by treatment steps, and expensive repairing costs, as well as to defects/uselessness and even to safety problems, e.g., bridge-collapsing, escaping gas and liquids from pipelines, or leaking oil tankers destroying the ecological system. Conventionally applied methods are confined to laboratory use due to bulky instruments, and are, therefore, time-intensive and may cause erroneous results. Therefore, a sensor based on fiber-optic evanescent wave spectroscopy (FEWS) working in the visible spectral range was developed. The sensor system is comprised of an uncoated single crystal sapphire fiber as a waveguide operating in the visible spectral range in combination with a laser diode as a light source at a specific wavelength and a photodiode for signal detection. Within this study, the potential of the developed sensor was investigated. The corrosion process was simulated by implementing a corroded iron bar inside the measuring cell. When corrosion starts, iron ions are released leading to a complexation reaction with the dye. The results showed the potential use of the developed sensor system enabling implementation for online and on-site detection and monitoring of components susceptible to corrosion.