Bond Strength Assessment of Normal Strength Concrete–Ultra-High-Performance Fiber Reinforced Concrete Using Repeated Drop-Weight Impact Test: Experimental and Machine Learning Technique

Abstract

Ultra-high-performance concrete (UHPC) has been used in building joints due to its increased strength, crack resistance, and durability, serving as a repair material. However, efficient repair depends on whether the interfacial substrate can provide adequate bond strength under various loading scenarios. The objective of this study is to investigate the bonding behavior of composite U-shaped normal strength concrete–ultra-high-performance fiber reinforced concrete (NSC-UHPFRC) specimens using multiple drop-weight impact testing techniques. The composite interface was treated using grooving (Gst), natural fracture (Nst), and smoothing (Sst) techniques. Ensemble machine learning (ML) algorithms comprising XGBoost and CatBoost, support vector machine (SVM), and generalized linear machine (GLM) were employed to train and test the simulation dataset to forecast the impact failure strength (N2) composite U-shaped NSC-UHPFRC specimen. The results indicate that the reference NSC samples had the highest impact strength and surface treatment played a substantial role in ensuring the adequate bond strength of NSC-UHPFRC. NSC-UHPFRC-Nst can provide sufficient bond strength at the interface, resulting in a monolithic structure that can resist repeated drop-weight impact loads. NSC-UHPFRC-Sst and NSC-UHPFRC-Gst exhibit significant reductions in impact strength properties. The ensemble ML correctly predicts the failure strength of the NSC-UHPFRC composite. The XGBoost ensemble model gave coefficient of determination (R2) values of approximately 0.99 and 0.9643 at the training and testing stages. The highest predictions were obtained using the GLM model, with an R2 value of 0.9805 at the testing stage.