Modelling the Sorting of Lithium-Ion Battery Components in a Zig-Zag Air Classifier

Author:

Kaas Alexandra1ORCID,Wilke Christian1ORCID,Rabaschus Johannes-Samuel1,Mütze Thomas2,Peuker Urs A.1ORCID

Affiliation:

1. Institute for Mechanical Process Engineering and Mineral Processing, TU Bergakademie Freiberg, 09599 Freiberg, Germany

2. BASF Schwarzheide GmbH, 01986 Schwarzheide, Germany

Abstract

The recycling of lithium-ion batteries, in particular, has become increasingly important in recent years. Due to the materials contained, such as copper or nickel, the return to the economic cycle is important. To ensure this, binding measures have been introduced by the European Commission. As part of the mechanical recycling of lithium-ion batteries, the zig-zag air classifier is used to separate battery components. One application is the separation of the current conductor foils from each other, which is investigated and modelled here. Existing models deriving from the literature are evaluated for material fractions coming from the recycling of different automotive lithium-ion batteries. Since the separation depends on the geometry of the foil particles, similarities for separation depending on the geometric characteristics of the electrodes are derived. It turns out that the material is too complex for the empirical model. However, the model can be used to evaluate the suitability of the apparatus and the quality of the separation.

Funder

Federal Ministry of Education and Research

Publisher

MDPI AG

Reference39 articles.

1. Korthauer, R. (2013). Handbuch Lithium-Ionen-Batterien, Springer.

2. Neef, C., Schmaltz, T., and Thielmann, A. (2021). Recycling von Lithium-Ionen-Batterien: Chancen und Herausforderungen für den Maschinen-und Anlagenbau, Fraunhofer-Institut für System- und Innovationsforschung ISI.

3. Bibra, E.M., Connelly, E., Gorner, M., Lowans, C., Paoli, L., Tattini, J., and Teter, J. (2021). Global EV Outlook 2021: Accelerating Ambitions Despite the Pandemic, International Energy Agency. Available online: https://trid.trb.org/view/1925380.

4. Schmaltz, T. (2023, August 29). Recycling of Lithium-Ion Batteries Will Increase Strongly in Europe. Available online: https://www.isi.fraunhofer.de/en/blog/themen/batterie-update/recycling-lithium-ionen-batterien-europa-starke-zunahme-2030-2040.html.

5. Rittlewski, P., and Grimm, J. (2023, August 12). ProDiREC–Direktes Recycling von Produktionsausschüssen. Available online: https://www.ipa.fraunhofer.de/de/referenzprojekte/prodirec.html.

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