Exploring the Impact of Palladium Loading on Pd-Based Three-Way Catalyst Performance and Propane Reactivity for Emission Reduction in Liquefied Petroleum Gas Engines

Abstract

To reduce air pollution worldwide, regulations on exhaust gas emissions from ships are becoming increasingly stringent. One fuel that is being considered as an alternative to replace the heavy fuel oil used in existing ship engines and thereby reduce harmful emissions, such as NOx, SOx, and greenhouse gases, is sulfur-free liquefied petroleum gas (LPG). To assess the viability of this alternative, it is necessary to understand propane reactivity, the main component of LPG, and develop after-treatment devices applicable to LPG engines. This research evaluated the performance of three prototype Pd-based three-way catalysts (TWCs) with varying Pd loadings (6.5, 4.1, and 1.4 g/L), focusing on their effectiveness concerning propane reactivity in LPG engines. For the fresh samples, catalysts with 4.1 g/L Pd demonstrated performance that was comparable to, or even surpassed, those containing 6.5 g/L Pd. Notably, the temperature of 50% conversion (T50) for NO and C3H8 in the fresh Pd-4.1 was lower by 14 °C and 10 °C, respectively, compared to the fresh Pd-6.5 sample, despite having 37% less precious-metal loading. However, after hydrothermal aging at 900 °C for 100 h, the performance of the 4.1 g/L Pd catalyst significantly deteriorated, exhibiting lower efficiency than the 6.5 g/L Pd catalyst. The study also delved into various probe reactions, including the water–gas shift and propane steam reforming. Advanced analytical techniques, such as N2 physisorption and scanning transmission electron microscopy, were employed to elucidate the texture and structural characteristics of the catalyst, providing a comprehensive understanding of its behavior and potential applications. Through this research, within the efforts of the maritime sector to address challenges posed by emission regulations and rising costs associated with precious metals, this study has the potential to contribute to the development of cost-effective emission control solutions.