The Difficulty of Measuring the Roughness of Glossy Surfaces Using the Triangulation Principle

Abstract

In the experiment, the roughness was measured on a machined surface with high gloss, which was also the main requirement for the test samples. For this reason, the samples made of stainless steel A304 and aluminum alloy AW 2017 were created by a progressive laser using material-cutting technology. This article explains a contact-free measurement method that uses the triangulation principle, which constitutes the basis on which the device used in the experiment, i.e., the laser profilometry, works. The surface roughness of the cut surfaces was examined on the manufactured samples through the selected roughness parameters of Ra and Rz. These parameters are commonly used in industry to quantify the roughness of a surface. The values measured in a contact-free manner were then compared with the reference values measured in a contact manner. Data from individual experimental measurements were graphed as dependencies based on which problem areas of measuring the roughness of glossy material surfaces with laser profilometry were described. Laser profilometry is a non-contact method for measuring the roughness of surfaces, and given the presented results of the experimental measurements and selected roughness parameters of the cut surface using a laser, we do not recommend using it for materials that have a glossy surface.