Failure Warning at the End of Service-Life of Lead–Acid Batteries for Backup Applications

Abstract

The prediction of remaining useful life is an important function of battery management systems. Existing research typically focused on factors that determine the quantity of the remaining useful capacity, and are able to determine the remaining useful capacity several years before battery failure to counter hysteresis of variables of lead–acid batteries. These techniques are not suitable at the end of service-life for backup batteries. This paper proposes a linear-superposition–voltage-aging model with three improvements. First, the estimation of the deep-discharge of the proposed voltage model does not require the remaining useful capacity. Second, the internal resistance of the deep-discharge is predicted from the contacting resistance of electrochemical impedance spectroscopy. Third, a morphology correction factor of internal resistance is about to saturate at the end of battery service-life. The model accurately forecasts battery failure at the end of service-life in two groups of accelerated-aging experiments. The proposed method in this paper focuses on the factors that determine quality of remaining useful capacity to counter hysteresis of variables of lead–acid batteries and judge battery failure at the end of service-life.