Study on the Thermohydrodynamic Friction Characteristics of Surface-Textured Valve Plate of Axial Piston Pumps

Abstract

The purpose of this paper is to study the oil film and friction characteristics of valve plates with a micro-textured surface and to explore the influence of textures of different shapes and sizes on the valve plates. Firstly, on the basis of thermohydrodynamic theory, this paper established the lubrication model of the oil film on the valve plate pair of swashplate axial piston pumps, according to the Reynolds equation. Secondly, the micro-texture was added to the mathematical model of the valve plate pair’s oil film. A combination of the energy equation, oil-film-thickness equation, elastic deformation equation, viscosity–pressure and viscosity–temperature equation, the finite difference method, as well as the relaxation iteration method, was used to solve the problem, and the textured and non-textured valve plate surfaces were simulated. The nephogram of the oil-film-thickness distribution, elastic deformation distribution, oil-film-pressure distribution and oil-film-temperature distribution were generated. Then, the control variable method was used to change the cylinder rotational speed, tilt angle, oil viscosity, initial oil film thickness and other parameters to analyze their effects on oil film characteristics. In addition, the friction characteristics of non-textured surfaces, square textured surfaces, triangular textured surfaces and circular textured surfaces were compared and analyzed. It was found that the textured surface of valve plates can obviously improve friction efficiency under the same operating conditions. The square texture, especially, is the preferable shape, rather than the triangular texture and the circular texture, and the friction performance is at its best when the texture depths are between 20 μm and 50 μm. The results provide a theoretical basis for the design and improvement of the valve plate.