A High Temperature Drop-On-Demand Droplet Generator for Metallic Melts

Author:

Imani Moqadam SaeedehORCID,Mädler LutzORCID,Ellendt NilsORCID

Abstract

In this study we present the design and functionality of a pneumatic drop-on-demand droplet generator that produces metallic micro particles with a size range of 300 µm to 1350 µm at high temperatures of up to 1600 °C. Molten metal droplets were generated from an EN 1.3505 (AISI 52100) steel which solidified during a falling distance of 6.5 m. We analyzed the resulting particle size and morphology using static image analysis. Furthermore, the droplet formation mode was analyzed using high-speed recordings and the pressure oscillation was measured in the crucible. The system is meant to be reproducible in all aspects and therefore the in-situ measurements are set to control the droplet size and trajectory during the run. Additionally, the ex-situ measurements are done on the particles in order to characterize them in size and morphology aspects.

Funder

Deutsche Forschungsgemeinschaft

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Mechanical Engineering,Control and Systems Engineering

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