A New, Precise Constitutive Model and Thermal Processing Map Based on the Hot Deformation Behavior of 2219 Aluminum Alloy

Abstract

To study the hot deformation behavior of and obtain the optimal hot processing parameters for 2219 aluminum alloy, a new, precise constitutive model based on the partial derivative of flow data was constructed and hot processing maps were constructed based on the new model. First, isothermal compression experiments were conducted at strain rates of 0.01–10 s−1 and temperatures of 573–773 K, and the high-order differences of the logarithmic stress with respect to the temperature and logarithmic strain rate were calculated. Second, a new, precise constitutive model based on the high-order differences was constructed, and the predictive accuracies of the new model and the Arrhenius model were compared. Finally, the hot processing maps of 2219 aluminum alloy were constructed using the new model, and its optimal hot processing parameters were validated with metallographic experiments. The results showed that a first-order approximation between logarithmic stress and temperature and a third-order approximation between logarithmic stress and the logarithmic strain rate need to be considered to construct a high-precision constitutive model without significantly increasing material parameters. The new model exhibited a significantly higher prediction accuracy than the Arrhenius model at a high strain rate and low temperature levels. With an increase in temperature, the energy dissipation increased at a constant strain rate, and with an increase in the strain rate, the energy dissipation first increased and then decreased at constant temperature. The best region for hot processing was located in the temperature range of 673–773 K and the strain rate range of 0.1–1 s−1. The results of microstructure analysis were in good agreement with the prediction results of hot processing maps. Hot processing maps can be used to guide the hot working process formulation of 2219 aluminum alloy.