Chalcopyrite Leaching with Hydrogen Peroxide and Iodine Species in Acidic Chloride Media at Room Temperature: Technical and Economic Evaluation

Abstract

In Chile, the hydrometallurgical plants are operating below their capacity due to a depletion of copper oxide ores. To obtain suitable pregnant leach solutions (PLSs) for hydrometallurgical plants, leaching solutions combining iodine-based oxidants and hydrogen peroxide in a chloride–acid medium, at room temperature and pressure were studied. Factorial experiments were conducted to evaluate the effects of the different leaching solution reagents (KI, NaIO3, NaCl, H2O2, and H2SO4). The results showed that the most influential variable is the H2O2 concentration; increasing the PLS concentration from 3 g/L to 15 g/L increased the copper extraction percentage by ~25%. In decreasing order of importance, the factorial experimental results showed that the H2O2, H2SO4, NaCl, NaIO3, and KI concentrations affect the copper extraction percentage. The highest copper extraction percentage (i.e., 60.6%) was obtained using a leaching solution containing the highest reagent concentrations. At these conditions, the copper concentration in the PLS was 16.9 g/L. An economic evaluation of the laboratory-scale leaching experiments showed an increase in the unit cost (USD/t Cu) for experiments involving leaching solutions without H2O2 because of poor copper concentration in the PLS. As the concentrations of the reagents NaIO3 and KI, increase, the unit cost increases, because the reagents are relatively expensive and have a limited effect on the copper extraction percentage.