Implementation of Automated Guided Vehicles for the Automation of Selected Processes and Elimination of Collisions between Handling Equipment and Humans in the Warehouse

Abstract

This article deals with the implementation of automated guided vehicles (AGVs) in a selected company. The aim is to analyse the use of AGVs in our country and abroad and to provide information about the use of AGVs in other countries and operations other than ours. The result of the analysis was a literature review, which points out the individual advantages and disadvantages of the use of AGVs in companies. Within the review we also address the issue of AMR vehicles, due to the modernization of existing AGVs in the company, or the replacement of AMRs with AGVs in general. Our aim is to show why AGVs can replace human work. This is mainly because of the continuous increase in the wages of employees, because of safety, but also because of the modernization of the selected company. The company has positive experience of AGVs in other sites. We wanted to point out a higher form of automation, and how it would be possible to use AMR vehicles for the same work as AGVs. In the company, we have identified jobs where we would like to introduce AGVs or AMR vehicles. Consequently, we chose the AGV from CEIT operated by magnetic tape and the AMR from SEER as an example. Based on studies, the demand for AGVs is expected to increase by up to 17% in 2019–2024. Therefore, the company is looking into the issue of the implementation of AGVs at multiple sites. The question which remains is the economic return and the possibility of investing in the automation of processes in the company, which we discuss in more detail in the conclusion of the article and in the research. The article describes the exact processes for AGVs, their workload, and also the routes for AGVs, such as loading/unloading points, stopping points, checkpoints, junctions with other AGVs, charging stations, and field elements, as well as their speed, frequency and the possibility of collision with other AGVs. Our research shows that by applying the new technology, the company will save a large amount of money on employee wages. The purchase of two AGVs will cost the company EUR 49,000, while the original technology used in the company cost EUR 79,200 annually. The payback period for such an investment is 8 months. The benefits of implementing AGVs are evaluated in the last section of this paper, where both the economic and time requirements of the different proposals are included. This section also includes recommendations for improving specific parts of the enterprise.