Wind Tunnel Experiments on an Aircraft Model Fabricated Using a 3D Printing Technique

Abstract

Experimental tests regarding the M-346 aircraft model made via 3D printing were carried out in order to obtain numerical data and characteristics in the form of graphs of basic aerodynamic forces and coefficients. The tests were carried out for the left side of the airframe model in a clean configuration, without additional suspension equipment; the flight control surfaces and the aerodynamic brake were in neutral positions. Based on the scan of the base model in 1:48 scale using a Nikon Model Maker MMDx laser scanning head, followed by the generation and optimization of some of the airframe elements in SolidWorks software, a test model ready for printing was prepared. Using the MakerBot Print program, the printing parameters were set, and the process itself was completed using a MakerBot Replicator Z18 3D printer. The next step was manual treatment in order to remove the material excess from the melted thermoplastic material, join the elements and appropriately polish the surface of the tested model in order to obtain the desired quality. The test was carried out using a Gunt HM 170 wind tunnel for fixed airflow velocities at variable angles of attack. On this basis, the numerical values of lift force, Pz, and drag force, Px, were obtained; then, the lift force indices, Cz, and drag force indices, Cx, were computed for the steady states, which were for angle α from −12 to 16°. The use of 3D printing contributed to the generation of geometry, which, for research purposes, was scaled down in order to fully use the available measurement space of the wind tunnel. The final stage of the work was to compare the obtained curves of particular characteristics with the literature data.