Application of a New Enhanced Deconvolution Method in Gearbox Fault Diagnosis

Abstract

When the mechanical transmission mechanism fails, such as gears and bearings in the gearbox, its vibration signal often appears as a periodic impact. Considering the influence of noise, however, the fault signal is often submerged in the noise, so it is necessary to propose a feasible and effective fault extraction method. MOMEDA (multipoint optimal minimum entropy deconvolution adjusted) overcomes the tedious iterative process of MED (minimum entropy deconvolution) and overcomes the resampling trouble in MCKD (maximum correlated kurtosis deconvolution). It is suitable for dealing with periodic impact signal. Besides, aiming at the poor ability of MOMEDA to capture the deconvolution result of target function in a strong noise environment, this paper proposes an improved MOMEDA gearbox fault feature extraction method. Considering that MOMEDA has poor anti-noise performance and can easily cause misdiagnosis in a strong noisy environment, this paper constructs an autoregressive mean sliding model to improve the noise immunity of MOMEDA. Firstly, the stability of the test signal is judged by the autocorrelation coefficient (ACF) and the partial correlation coefficient (PACF). Secondly, the ARMA (autoregressive moving average) model is constructed and a set of optimal model coefficients are obtained to filter the signal, which greatly improves MOMEDA’s ability to capture fault features. Thirdly, the fault feature is extracted by MOMEDA, and the fault information is extracted accurately under a strong noise environment. Finally, compared with AR-MED, ARMAMED, and other methods, the advantages of ARMAMOMEDA are verified. Moreover, the effectiveness and superiority of the proposed method are verified by simulation signals and experimental data from the Case Western Reserve University Bearing Data Center.