Role of Li and Sc Additions and Machining Conditions on Cutting Forces on Milling Behavior of A7075-Based Alloys

Author:

Tahmasbi Ali1,Moungomo Jean Brice Mandatsy2ORCID,Samuel Agnes M.1,Zedan Yasser1,Songmene Victor1ORCID,Samuel Fawzy H.1ORCID

Affiliation:

1. Department of Mechanical Engineering, École de Technologie Supérieure, Montreal, QC H3C 1K3, Canada

2. Department of Mechanical Engineering, Ecole Normale Supérieure de l’Enseignement Technique (ENSET), 210 Avenue des Grandes Écoles, Libreville 3989, Gabon

Abstract

The present study focuses on the dry and wet end milling of three distinct Aluminum 7075 alloys: A7075, A7075–Sc (with a 0.18% Sc addition), and A7075–Li–Sc (containing 2.2% Li and 0.18% Sc additions). The main objective is to explore how cutting parameters (cutting speed and feed rate), heat treatment, alloy composition, and cooling methods influence A lcutting force. In the initial phase of the investigation, all three alloys underwent heat treatment. Subsequently, the machining process centered on the softest and hardest conditions, aiming at analyzing the impact of hardness on machinability behavior of the three studied alloys, using the same milling tool and a consistent depth of cut under both dry and wet conditions. The investigations also highlight the role of Li and Sc additions on the quality of surface finish, as well as burr and chip formation. In total, a sum of 108 operations have been performed on the present alloys.

Publisher

MDPI AG

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