Novel Rare Earth (RE)-Free Nanocomposite Magnets Derived from L10-Phase Systems

Abstract

In the quest for novel rare earth (RE)-free magnetic materials, which also exhibit other additional properties such as good corrosion resistance and potential to operate at higher temperatures, an alloy deriving from the binary FePt system, with Mo and B addition, has been synthesized for the first time, using the out-of-equilibrium method of rapid solidification form the melt. The alloy with the composition Fe49Pt26Mo2B23 has been subjected to thermal analysis through differential scanning calorimetry in order to detect the structural disorder – order phase transformation as well as to study the crystallization processes. For the stabilization of the formed hard magnetic phase, the sample has been annealed at 600 °C and further structurally and magnetically characterized by means of X-ray diffraction, transmission electron microscopy, 57Fe Mössbauer spectrometry as well as magnetometry experiments. It has been proven that after annealing at 600 °C the tetragonal hard magnetic L10 phase emerges via crystallization from a disordered cubic precursor and becomes the predominant phase in terms of relative abundance. Moreover, it has been revealed by quantitative analysis via Mössbauer spectroscopy that the annealed sample exhibits a complex phase structure, where the L10 hard magnetic phase is accompanied by few other soft magnetic phases, in minority abundance: the cubic A1, orthorhombic Fe2B and residual intergranular region. The magnetic parameters have been derived from 300 K hysteresis loops. It was shown that, contrary to the as-cast sample which behaves as a typical soft magnet, the annealed sample presents strong coercivity and high remanent magnetization, accompanied by a large saturation magnetization. These findings offers good insight into the potential developing of novel class of RE-free permanent magnets, based on Fe-Pt-Mo-B, where the magnetic performance emerges from the co-existence of hard and soft magnetic phases in controlled and tunable proportions, capable of finding good applicability in fields requiring good catalytic properties and strong corrosion resistance.