Investigation of Solidification Heat Transfer in Slab Continuous Casting Process Based on Different Roll Contact Calculation Methods

Abstract

The heat transfer of a slab is significantly influenced by roll contact during the continuous casting process. The influence of roll contact calculation methods on the predicted heat transfer results has not been previously investigated. In this work, the non-uniform solidification of the wide-thick slab was studied with a 2D heat transfer model using real roll contact method (R. method) and equivalent roll contact method (E. method). The predicted slab surface temperature and shell thickness were verified with the measured results of the infrared camera and nail shooting experiments, respectively. Then, the predicted heat transfer results (including the slab surface temperature, mushy region length, and solidification end position) for the wide-thick slab with different thicknesses and different casting speeds were calculated using the E. method and R. method, and the influence of these two roll contact methods on the predicted heat transfer results was discussed for the first time. The results show that both these two roll contact methods could be applied to accurately predict the slab surface temperature without considering the transient temperature dips in the roll–slab contact regions. However, the deviation of the predicted mushy region length and solidification end position using the E. method are obvious. Compared with the R. method, the predicted mushy region length obtained using the E. method is larger and the solidification end obviously subsequently moves along the casting direction.