Systematic Configurator for Complexity Management in Manufacturing Systems

Abstract

Complexity management in manufacturing systems is crucial for the economic growth of countries, as efficient management can significantly improve business performance and ensure competitiveness in globalized markets. This research aims to develop a complexity management configurator that identifies critical effects, proposes solution strategies, and optimizes processes through a Lean Production and Industry 4.0 approach. To this end, its systematic design integrates the key stages of management: planning, organization, management and control. The research was structured as an applied study, implementing three main panels: general information, application of a diagnostic tool at each stage of the administrative process, and results focused on measuring the complexity and implementation of advanced technological solutions. The tool enables manufacturing companies not only to diagnose sources of complexity, but also to optimize their operations by adopting Lean methodologies and Industry 4.0 technologies. The findings show how the integration of these strategies contributes to reducing both static and dynamic complexity, resulting in greater operational efficiency and improved performance in an increasingly competitive industrial environment. In conclusion, the proposed configurator is positioned as a key tool to improve the competitiveness and sustainability of manufacturing companies by offering a comprehensive approach to complexity management that is tailored to the demands of modern industry.