An Improved Method for Detecting Crane Wheel–Rail Faults Based on YOLOv8 and the Swin Transformer

Author:

Li Yunlong12ORCID,Tang Xiuli1,Liu Wusheng1,Huang Yuefeng1,Li Zhinong3ORCID

Affiliation:

1. Beijing Materials Handling Research Institute Co. Ltd., Beijing 100007, China

2. Department of Industrial Engineering, Tsinghua University, Beijing 100084, China

3. Key Laboratory of Nondestructive Testing of the Ministry of Education, Nanchang Hangkong University, Nanchang 330063, China

Abstract

In the realm of special equipment, significant advancements have been achieved in fault detection. Nonetheless, faults originating in the equipment manifest with diverse morphological characteristics and varying scales. Certain faults necessitate the extrapolation from global information owing to their occurrence in localized areas. Simultaneously, the intricacies of the inspection area’s background easily interfere with the intelligent detection processes. Hence, a refined YOLOv8 algorithm leveraging the Swin Transformer is proposed, tailored for detecting faults in special equipment. The Swin Transformer serves as the foundational network of the YOLOv8 framework, amplifying its capability to concentrate on comprehensive features during the feature extraction, crucial for fault analysis. A multi-head self-attention mechanism regulated by a sliding window is utilized to expand the observation window’s scope. Moreover, an asymptotic feature pyramid network is introduced to augment spatial feature extraction for smaller targets. Within this network architecture, adjacent low-level features are merged, while high-level features are gradually integrated into the fusion process. This prevents loss or degradation of feature information during transmission and interaction, enabling accurate localization of smaller targets. Drawing from wheel–rail faults of lifting equipment as an illustration, the proposed method is employed to diagnose an expanded fault dataset generated through transfer learning. Experimental findings substantiate that the proposed method in adeptly addressing numerous challenges encountered in the intelligent fault detection of special equipment. Moreover, it outperforms mainstream target detection models, achieving real-time detection capabilities.

Funder

Youth Science and Technology Fund Project of China Machinery Industry Group Co., Ltd.

Publisher

MDPI AG

Reference41 articles.

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