Implementation of Highly Reliable Contacts for RF MEMS Switches

Author:

Jiang Lili12,Wang Lifeng1ORCID,Huang Xiaodong1,Huang Zhen2,Huang Min2

Affiliation:

1. Key Laboratory of MEMS of the Ministry of Education, School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China

2. Nanjing Electronic Devices Institute, Nanjing 210016, China

Abstract

A contact is the key structure of RF MEMS (Radio Frequency Microelectromechanical System) switches, which has a direct impact on the switch’s electrical and mechanical properties. In this paper, the implementation of highly reliable contacts for direct-contact RF MEMS switches is provided. As a soft metal material, gold has the advantages of low contact resistance, high chemical stability, and mature process preparation, so it is chosen as the metal material for the beam structure as well as the contacts of the switch. However, a Pt film is used in the bottom contact area to enhance the reliability of the contact. Three kinds of contacts with various shapes are fabricated using different processes. Particularly, a circular-shaped contact is obtained by dry/wet combined processes. The detailed fabrication process of the contacts as well as the Pt film on the bottom contact area are given. The experimental test shows that the contact shape has little effect on the RF performance of the switches. However, the circular contact shows better reliability than other contacts and can work well even after 1.2 × 109 cycles.

Funder

National Key R&D Program of China

National Natural Science Foundation of China

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Mechanical Engineering,Control and Systems Engineering

Reference27 articles.

1. Rebeiz, G.M. (2003). RF MEMS Theory, Design, and Technology, John Wiley & Sons Ltd.

2. RF MEMS switches and switch circuits;Rebeiz;IEEE Microw. Mag.,2001

3. Sedaghat, P.H., and Rebeiz, G.M. (2010, January 23–28). High Contact Force RF MEMS Switch. Proceedings of the 2010 IEEE MTT-S International Microwave Symposium Digest, Anaheim, CA, USA.

4. Varadan, V.K., Vinoy, K.J., and Jose, K.A. (2003). RF MEMS and Their Applications, John Wiley & Sons Ltd.

5. Liu, L., and Smith, S. (2008, January 27–30). High Performance RF MEMS Series Contact Switch–Process Considerations and Device Performance. Proceedings of the 58th Electronic Components and Technology Conference, Lake Buena Vista, FL, USA.

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