Experimental Study and Engineering Application of the Spatial Reticulated Grid Bolt-Shotcrete Support Structure for Excavation Tunnels

Abstract

In view of the problems of rapid construction and deformation control of large cross-section tunnels in complex urban environments, the concept of “timely high-strength support” was put forward to form strong support over time and bear the load of surrounding rock in real time, and innovatively developed the spatial reticulated grid bolt-shotcrete support structure (SRGB). The research in this paper focuses on the supporting principle, bearing mechanical properties, snatch simulation test, construction process, and engineering application effects. The components of the SRGB and their respective functions were expounded in detail. The failure modes and deformation characteristics of the tested components were revealed through the indoor loading test, and the performance characteristics of the spatial reticulated grid concrete components with high strength and high rigidity were displayed. With the help of the multi-functional operation trolley, the assembly process test of the spatial reticulated grid was carried out, which verified the feasibility of mechanized construction and the rationality of structural design. Relying on the underground tunnel project of Guangzhou Metro, the spatial reticulated grid structure was successfully used as the initial support of the tunnel for the first time, forming a complete set of mechanized rapid construction technology for a large cross-section tunnel, and constructing a timely high-strength support system suitable for the complex urban environment. The research results provide a new idea and new technology for the mechanized rapid construction and efficient support of large cross-section tunnels.