Research on Flow Stability and Vibration of an Industrial Hydraulic Turbine

Abstract

Industrial hydraulic turbines, a kind of small-scaled turbine in a more compact and flexible application, are frequently used in hydrogen cracking, synthesis ammonia, and circulating water field. Besides the energy recovery efficiency, the working stability at variable speed situations is a critical issue, since its rotation speed changes with the flow parameters of the upstream. In this paper, a conventional turbine was numerically investigated under three different rotation speeds and its best efficiency points (BEPs). The velocity profiles, blade load, pressure fluctuation, and vibration features were discussed to form a comprehensive evaluation of turbine stability. The numerical results were validated through turbine external characteristic and vibration tests. The results indicate that the pressure pulsation and vibrations increase when it deviates from the rated rotation speed, but the relatively low flowrate point behaves better than the large point in the aspect of turbine stability; the main reasons are the angle of incidence and rotor circumferential vortex. The conclusions can provide significant reference for turbine hydraulic optimization and engineering application.